Equipment Manufacturing
Achieving Automation and Labor Savings through Micro-Component Transfer Technology
Combining our expertise in precision machining, equipment development, and mass production, we excel in automating micro-component handling across industries. We transform manual processes into efficient automated systems, helping customers achieve significant labor savings.
Manufacturing
Integrated Manufacturing Solutions
We provide end-to-end support from planning to development, delivering optimal automation solutions through our proven approach to meet customer needs.
We build reliable parts supply networks and procure optimal components based on specifications. We offer competitive pricing and delivery times with diverse options for various parts and materials procurement.
We manufacture customized products based on “MPS” equipment, delivering trusted quality.
We have provided dedicated support for customer challenges over many years, earning satisfaction and trust. Our motto is rapid response to all inquiries.
Micro Parts Sorter
Product: Micro Parts Sorter
Micro Parts Sorter
MPS Micro-Component Handling System
With image processing and a special head, it aligns and picks up ultra-small components that conventional parts feeders cannot handle.
MPS Operation Video
MPS Features
MPS achieves manufacturing process efficiency and quality improvement through high-speed and accurate handling of micro-components using image analysis and special heads. We offer full customization for various parts regardless of material or shape.
Parts Separate
- Complete separation of parts through micro-vibration and rotation
- Minimizing work stress with minimal vibration and rotation
Image Recognition
- Camera captures component outline images
- Dedicated software recognizes shapes, patterns, and angles
Picking
- Reliable picking through vacuum suction with special heads
- Easy product changeover with one-touch head replacement
Alignment
- Precise alignment of micro-components in fixed position and orientation
- Component release without affecting adjacent materials
Additional Camera
- Analysis of enlarged images of post-picking components
- Enables dimensional measurement and shape defect judgment
Touch Panel Operation
- Transfer speed, position adjustment, and component type settings through menu and icon tapping
Simple Setup Change
- Can register up to 250 component images
- Setup change for registered products requires only image selection
MPS Specifications
Main Unit
External Dimensions
Main Body: Width 800mm × Depth 800mm × Height 1715mm (Reference value)
Equipment Weight: Approx. 400kg (Reference value)
Mechanical Section
Equipment Specifications
(※Dimensions shown are for standard specifications)
| Takt Time | Average 5 seconds/piece (Average alignment cycle time) |
|---|---|
| Loader |
Transfer Method: Vacuum suction Alignment Method: Horizontal lateral alignment |
| X-axis and Y-axis |
Stroke Range: X-axis: 400mm Y-axis: 150mm Repeatability Precision: X-axis: ±10μm Y-axis: ±10μm |
| θ-axis |
Rotation Range: ±180° Resolution: 0.18°/pulse |
| Z-axis |
Stroke Range: ~30mm~ Repeatability Precision: ±20μm |
|
Vibration-type Spread Table (Work Position Confirmation Camera) |
External Dimensions: (W)115mm × (D)100mm × (H)105mm (Reference value) Camera Field of View: □30mm (Varies depending on work conditions) |
|
Rotation-type Spread Table (Work Position Confirmation Camera) |
External Dimensions: φ75-φ170 (Effective area size) Camera Field of View: □40mm (Varies depending on work conditions) |
| Work Orientation Confirmation Camera (Additional Camera) |
Recognition Range: Target work range Camera Field of View: 1.65×2.2[mm] (With 2x lens) |
| Pallet Section |
Specified single type of pallet Dimensions: ~150mm~ × ~150mm~ |
| Suction Head | Work-specific custom head (In-house design) |
| Power Supply: |
Input Power: AC200-220V Single phase ±10% Power consumption: 2kVA or less Connection: Hook-type plug 4222R (American Denki) |
| Pneumatics |
Air Pressure: 0.4MPa to 0.8MPa Air Consumption: 230L/min(MAX) (Depends on ionizer consumption) Connection: φ8 tube fitting |
Work Examples
Test Probe Pin
Dimensions: Φ0.05×10mm
Material: Tungsten
Test Probe Pin
Dimensions: Φ0.65×2.3mm
Material: Palladium alloy
Ceramic Capacitor
Dimensions: 1.6mm×0.8mm×0.8mm
Material: Ceramic
Watch Hand
Dimensions: 11mm×2mm×0.15mm
Material: Brass
MPS Integration Examples
Micro Parts Sorter Integrated Taping Machine
Spring Separator Integrated Spring Alignment Machine
Patent obtained (No. 5685779)
Optical Device Component Transfer Equipmen
Optical Device Component Transfer Equipmen
Laser Diode Transfer System
Semiconductor-related Parts Transfer System
Exposure Equipment
Automatic Probe Pin Assembly Machine
Other Products
Double-Side Manual Prober
Enables low ON-resistance measurements and high-current measurements of power devices through double-sided wafer probing.
Equipment Specifications
| Applied Voltage/Current | 1500V・DC200VA |
|---|---|
| XY Stage Simultaneous Drive | |
| Stroke | X-axis: 170mm (coarse adjustment) Y-axis: 160mm (coarse adjustment) θ-axis: ±10° |
| Dimensions | Main Body: W550×D455×H643 |
| Weight | 48㎏ |
| Options | 5 Micro-positioners Spring Test Probe Tungsten Needle Probe Card Heater Unit |
Patent obtained (No. 5599341)
Contact
For inquiries about our products, business operations, or employment opportunities, please feel free to contact us.
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